Innovative Oilseeds Solutions

We successfully led a Free Fatty Acid (FFA) upgrading project that transformed low-value byproducts into high-quality biodiesel using a fully new, in-house developed technology. Starting from a blank slate, the process was designed, engineered, and validated through all Front-End Loading (FEL) stages—FEL-1 to FEL-3—ensuring technical feasibility, economic viability, and scalability. The project culminated in a smooth startup and commissioning at a commercial production facility, marking a major step forward in waste-to-energy innovation and delivering both environmental and financial value.

Lecithin and acid splitting optimization

We achieved a significant increase in lecithin production capacity by optimizing the filtration process and implementing precise control over the centrifuge-based degumming operation. This approach ensured consistent removal of impurities and stable lecithin output within the required Acetone Insoluble specification. The enhanced separation efficiency also prevented phospholipids from carrying over into downstream acid splitting, improving overall process stability and product purity. The result was a more efficient lecithin recovery process with minimal operational disruptions and increased yield.

Case Studies in Oilseed Engineering

We implemented double-stripper deodorizer system designed to maximize byproduct recovery—specifically valuable fatty acids and neutral oil fractions—while significantly reducing overall energy consumption. By integrating two sequential stripping stages with optimized heat integration and vacuum control, the design enhanced separation efficiency and product quality. This innovation not only improved the yield of marketable co-products but also minimized steam and utility demands, offering both environmental and economic benefits for high-capacity refining operations.